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    • About

  • Home
  • GLASS
    • KILN-FORMED GLASS
    • STAINED GLASS
    • CAST GLASS
    • SEA GLASS
    • PLATES
  • ARCHIVE
  • GALLERIES
  • MAJOR EVENTS
    • EMERGE 2018
    • COOPER RIVER BRIDGE RUN
    • THE UKRAINE PROJECT
    • ART PRIZE
    • QUILT OF HUMANITY
  • HEALTH & SAFETY
    • ABOUT HEALTH & SAFETY
    • GENERAL INFORMATION
    • CHEMICALS & DUSTS
    • NOISE
    • PROTECTIVE EQUIPMENT
    • HEAT & INFRARED RADIATION
  • About

CHEMICALS & DUSTS

Dusts and Particulates:

It all has to do with SIZE and TOXICITY:


  • There are many defense mechanisms throughout the respiratory system that deal with particulates of different sizes.
  • It is the “tiny stuff” that you can’t see that can get all the way into the alveoli of the lungs where major damage can occur.
  • A dust can be relatively non-toxic and can still cause issues (Nuisance Particles).
  • Some dusts by shape, size and chemical composition can be very toxic (silica, asbestos).
  • Best idea - don't breath excessive dust!

Refractory Ceramic Fibers:

  • Also known as RCF, Synthetic Vitreous Fibers, Fiber Blanket.
  • Always read the SDS for any fire-resistant material and check for RCF.
  • Some studies in animals have indicated carcinogen-potential. Other studies refute the findings. 
  • Long-term exposure to respirable fibers may lead to lung scarring (fibrosis).
  • When ceramic fibers are used at high temperatures (above ~1800°F), they may convert to crystalline silica (e.g., cristobalite), which is very toxic.


Toxicology:

  • The International Agency for Research on Cancer (IARC) classifies RCF as Group 2b (possible human carcinogen).
  • The  Seventh Annual Report on Carcinogens (1994), prepared by the National Toxicology Program (NTP), classified respirable RCF and glasswool as substances reasonably anticipated to be carcinogens.
  • The American Conference of Governmental Industrial Hygienists (ACGIH) has classified RCF as “A2-Suspected Human Carcinogen.”


TLV: 0.2 fibers/cubic centimeter (8 hour TWA) – This is very low and indicates high toxicity.


Protection:

  • Wear a P95 or P100 respirator when working with RCF.
  • Avoid making the fibers airborne.
  • Always vacuum RCF – never sweep.
  • Buy a HEPA (High Efficient Particulate Air) filter for your shop vacuum.
  • When changing the bag, seal the opening with tape to prevent fiber release.
  • Dampen RCF with water to reduce fiber release.

Most materials used in the glass studio DO NOT contain RCF, but you should always check the Safety Data Sheet for the material!

more information about RCF

Kiln Wash (Bullseye):

  • Main ingredients are Kaolin, Aluminum Trihydroxide, silica (>10%).
  • Nuisance Dust, irritant.
  • P95/P100 respirator.


Thin Fire Paper (Bullseye)

  • Main ingredients are Cellulose, Aluminum Hydroxide, glass fiber, organic binders.
  • Predominately nuisance dust, irritant.
  • Glass Fiber – jury is out on toxicology but would be a good idea to wear a N/P95 respirators.
  • Keep the kiln closed when organic binders are burning off – this occurs between 600 – 800 deg F. This is the "stink" you smell when firing a kiln with Thin Fire paper. Not toxic, just irritating.
  • NO SILICA, NO RCF in Bullseye Thin Fire paper.

Silica:

  • Chronic effects are Silicosis, Lung Cancer, Lung Fibrosis.
  • ​National Toxicology Program (NTP) carcinogen classification: Known to be a human carcinogen.
  • OEL/TLV: 0.025 mg/m3 (8 hour TWA).
  • Also known as: Cristobalite, Quartz, Tridymite, Tripoli.
  • You should avoid exposure!
  • Always wear a P100 respirator when working with anything that contains silica!
  • Found in kiln brick, silica flour used to make molds, some sand blast grits.
  • NEVER use sand for sand blasting! Use only Silicon Carbide or Aluminum Oxide for sand blasting which has a Nuisance Dust classification.
  • Historically found in whitening (used to be ground marble contaminated with silica).
  • Never cut kiln brick dry with a power saw! Keep wet when cutting..


Always read the SDS for any material used. Sometimes silica is a component of other products.

more information about Silica

Nuisance Dust:

  • Nuisance Dust is not recognized to be the cause of any serious pathological conditions other than possible irritation.
  • Examples: Ground glass, sandblast grits such as silicon carbide and aluminum oxide.
  • However, very high exposures to nuisance dusts can cause disease. For example,  extremely high exposures to baking flour has been known to cause “Flour Mill Lung.”
  • TLV: 10 mg/m3.

Sandblasting:

There are a variety of materials you can use for sandblasting:


  • Sand:  Not a good choice. Sand contains crystalline silica. Exposure to silica can cause lung fibrosis and/or silicosis. If you have to use sand, you need to wear a P100 respirator.
  • Silicon Carbide/Aluminum Oxide: Good choices. There is no toxicological evidence that either present a significant health hazard. Both are considered to be Nuisance Dusts by OSHA. The ACGIH TLV® is 10 mg/m3 (8 hour time weighted average) for both. 

Ground Glass:

  • OSHA classifies glass dust as a Nuisance Dust.
  • Ground glass DOES NOT CAUSE SILICOSIS.
  • N95 respirator is recommended to limit exposure.
  • Glass is made from sand, which contains silica – a naturally occurring mineral silicon dioxide (SiO2).
  • Crystalline forms of silica, also known as “free” silica, can contribute to the development of silicosis under prolonged exposure conditions.
  • It is important to understand the difference between glass and crystalline silica because exposure outcomes are extremely different!
  • Glass is a SILICATE containing various other ingredients which have been melted and upon cooling form an amorphous, or non-crystalline structure.
  • While silica (SiO2) is a primary ingredient in the manufacturing of glass, when glass is formed under heat, the crystalline structure is changed to an amorphous structure and is no longer considered crystalline.
  • Ground glass or frit is rarely respirable because the particles are too large.
  • Always use wet methods when grinding glass. Water captures the dust.
  • Sometimes other chemicals are used to add color to glass such as arsenic, lead, cadmium. These are usually present in low concentrations and are bound to the glass and not readily available but could present an exposure issue under some circumstances.


Bullseye Frit:

  • Powder (0.2 mm and finer)
  • Fine (0.2 – 1.2 mm)
  • Medium (1.2 – 2.7 mm)
  • Course (2.7 – 5.2 mm)


Only powder is possibly respirable. Fine is considered “inhalable” but is too large to be of real pulmonary consideration. 

Lead:

  • Lead is a neurological and reproductive health hazard.
  • You can bio-accumulate lead in your body. Lead is stored long-term in bone tissue where it can remain for decades. It substitutes for calcium in bone, integrating into the mineral structure.
  • Can result in impaired brain function.
  • Possible exposures: Soldering lead came or copper foil, using lead-containing chemicals such as paints or anti-devitrification chemicals.
  • It can be present as a particulate or a fume.
  • Soldering lead came or copper foil for stained glass does not usually present an inhalation hazard if the area is well ventilated and you are using an iron and not a torch. With normal soldering, you are melting the lead at temperatures (~600F) that are NOT hot enough to create a fume. Fumes are very small respirable particulates that are made with heat. 
  • You can collect lead residue on your hands which can cause an ingestion hazard. Ingestion is the leading cause of lead over-exposure. Do not eat, drink or smoke when working with lead-containing materials.
  • If you are concerned about lead exposure, your physician can perform a blood lead test. Normal levels are less than 10 micrograms per deciliter (µg/dL). 
  • Avoid  exposure by ventilating the area when soldering, especially if using a torch instead of a soldering iron. Open a window and turn on a fan. Wash your hands thoroughly when finished working with lead. 
  • Use a P95 or P100 respirator when concerned about lead exposure. 

more information about Lead

Flux:

  • Flux is used when soldering stained glass.
  • When soldering with lead the flux is heated and will release a variety of irritating gases, depending upon the type of flux.
  • A small fan facing the work area will remove the irritant gases. You can also use a fume extraction system.
  • If wearing respiratory protection, choose a N95 designed for nuisance acid gas or elastometric respirator with an acid gas cartridge.

Glass and Food Safety:

Acidic foods such as orange or grapefruit juice, tomato juice, coffee, tea, tomato-based foods such as spaghetti sauce, wines and vinegar-containing foods cause more chemicals in glass to leach into the food than do non-acidic foods such as water or milk.  More chemicals in the glass leach into hot food than into cold food.

 Lead Crystal:


  • Lead crystal glassware contains lead oxide (typically 24–32%) to enhance clarity and weight.
  • Acidic beverages and foods can dissolve trace amounts of lead from the inner surface of the crystal over time.
  • Exposure is minimal, but present.


Lead and Cadmium Containing Glass: 


  • Some art glass contains low amounts of lead and cadmium - mostly reds, pinks, yellow, oranges and purples.
  • Short-term exposure (a few hours during serving) typically results in minimal leaching, and is considered safe by most health guidelines.
  • Long-term storage (overnight or longer) can lead to significant levels, especially in serving containers used repeatedly.
  • You can fuse clear glass over any glass that contains a toxic material to seal it.


Iridized Glass:


  • Iridized Glass is made with Tin Chloride which has low toxicity. Large oral doses may cause irritation to the gastrointestinal tract. The Lethal Dose is pretty high (Oral rat LD50:  > 20 gm/kg). This means that 50% of the test rat population died when fed 20 grams Tin Chloride per kilogram of body weight. This means that if you weighed 200 pounds, you would have to eat almost 2 pounds.


Dichroic Glass:


  • Aluminum Oxide, Silicon Dioxide, Tantalum Oxide, Titanium Dioxide, Zirconium Dioxide – all have low toxicity.
  • No ingestion issues as material is tightly bound to the glass.

more information about food safety - BULLSEYE GLASS

Does glass firing in a kiln let off toxic fumes?

  • Not to any significant amount because with most glass there is nothing to burn off or volatilize. What you smell during glass firing is the binders in ceramic fiber paper (Thin Fire, Pypros) burning off.
  • If you are fusing lead crystal (PbO), the lead content is very low and in a closed kiln, exposure will be minimal. If you do this on a regular basis, you kiln needs to be ventilated and you should wear a P95/P100 respirator when the kiln is open and glass is above 500°F. Always make sure you know the lead content.

Pregnancy:

Women who are pregnant or nursing should consult with their OB/GYM prior to working in a glass studio - kiln-formed glass or stained glass.


  • Heat: Scientific literature does not reveal any adverse effects in relation to working in hot environments. However, excessive heat should be avoided.
  • Lactation: Exposure of a lactating woman to chemicals may also exposure the child. No danger has ever been shown to the child if chemical exposures are kept to less than the TLV, Women should avoid toxic metal exposure.
  • Exertion: Pregnant women should avoid excessive exertion.
  • Lead: There are many reports in the medical literature of lead exposure causing spontaneous abortions, premature deliveries and congenital abnormalities at relatively low fetal blood lead levels. Women who are pregnant or nursing should avoid all lead exposure! Women who are considering pregnancy should minimize lead exposure.
  • Cadmium: Both a male and female reproductive issue. Exposure should be minimized.
  • Carbon Monoxide: Relatively high exposures may result in decreased birth weight and increased  mortality of offspring. Make sure you are working in a well ventilated area. 

Chemical Resources:

NIOSH Pocket Guide to Chemical HazardsChemical Safety in the WorkplaceSafety Data Sheet SearchCAMEO CHEMICALS

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